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Weaving Unit
N.R.
having their own weaving units fully equipped with latest power,
auto, sulzer looms & producing excellent quality of products day
night. We have the ability to produce max width till 126" in our
weaving units. We always prefer to use very good yarn to produce
excellent quality of Grey fabric for our valued customers because
Grey fabric is base of fabric. |
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GODOWN
The woven cloth is brought into
the central ware house of N.R. Textile for inspection,
mending and grading. From here A-Grade quality fabrics are sent
to the processing unit located in Faisalabad for further
value addition. |
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MILL
N.R. Textile ’s processing unit,
with its unique architecture is also very unique in its
equipment, products and quality. All of the installed machinery
at N.R. Textile is from Late 90’s. |
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SIENGING
The greige fabric, according to
the orders, is passed through sienging & desizing machine. The
machine burns away the lint and loose fibers from the fabric.
After sienging the fabric is desized and kept on the
revolving stations for 16 to 20 hours. This process ensure
the removal of sizing agent and starch from the fabric. |
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BLEACHING PLANT
From here the fabric is taken
into a process, called bleaching. Bleaching is required whether
to prepare fabric for printing or dyeing. Most modern, high
capacity, bleaching plant produces in excess of 120,000 meters
per day of "prepared for printing" and "prepared for dyeing"
fabrics.
A- Frames
are accumulated to ensure orderly completion of the orders.
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ROTARY
N.R. Textile has two 16
colour Zimmer printing machines. These machines are equipped
with digital repeat setting, and can print fabrics in repeats
of 25, 32,36 and 40 inches up to 120 inches wide. |
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ROTARY COMPUTER
On-line data control system
of the printing machine keeps record of all the variables, such
as magnet force, rod diameter, pressure, temperature and speed,
at which a design is printed. This data is recalled when the
design is repeated for printing. This system guarantees
consistency in the re-orders of the same designs. |
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MONFORTS
On Monforts
Stenter frames, the fabric is finished at a required width. All
of the stenter frames at N.R. Textile are equipped with
digital weft control systems supplied by Mahlo. These stenters
can finish 120,000 meters per day of the printed and dyed
fabrics. A-Frames of finished fabrics wait in queue to be
passed through the last process of finishing, that is
calendering. |
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CALENDER
N.R. Textile
has two Ramisch Kleinwefer, high pressure NIPCO calenders and
one Beta high pressure calender. These calendars can finish
fabrics up to 120" wide in almost every feel and appearance,
chintz, soft, firm, down proof and so on. |
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INSPECTION
Finished fabrics are brought into
Inspection/Folding Department to grade the Fabrics. Highly
experienced and well-trained inspectors pass every inch of the
fabric through these inspection machines and grade the fabrics
into A-Grade and rejects.
Lab
A lab is
operated round the clock. Here fabrics and chemicals are tested
against required standards. N.R. Textile has set its
minimum quality standards:
Wet:
____________________ Dry: ____________________
Pilling:
_____________________ Shrinkage: _____________________
Inspected
goods require clearance from the Lab before these can be
shipped out to a customer or transferred to Cut and Sew unit.
Our Cut and
sew unit, consists of six sub units adding up to 250,000 FT Sq.
of covered area. |
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Cut & Sew
Fabric is cut as per the order in
this central cutting section. This cutting section is also
equipped with a fully computerized Hauser Panel Cutter.
Cut fabrics is issued from here to different sewing units.
These units are independently managed by their unit incharges
who report to the CMT manager. |
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Quality is checked on line and as
well as after sewing. Every single piece of product that is
sewn carries the identification of its Taylor and its quality
control inspector. Pieces of finished products are folded and
passed on for packaging. At packaging, the products are
packaged as per the customer's requirement. Throughout this
process, customer service management is involved for approvals
of the specs and packaging. |
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GARNETT LINE & QUILTING
N.R. Textile has set up its
own non-woven line along with 15 single – needle and two
multi-needle quilting machines. Polyester wadding is produced
on this line for different finished products, such as
comforters and bed spreads. The final shipment packed and ready
to be shipped, now goes through 5 to 10% random inspection.
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This
inspection is carried in the presence of CMT Manager, Unit
incharge, QC Manager and Customer Service Manager. The size
specs, folds, packaging assortment, everything is checked
critically. We want to make sure to ship a product, which is
exactly as per our customer's requirement. We believe our
customer's success in turn defines our success. We create and
keep our customers. This is why we have many happy and
satisfied customers throughout the world. |
